This is because aluminum has a much greater thermal conductivity than steel and with Mig you cannot adjust the heat in the way you can with a Tig welder using pedals to control the feed. But if you can plug in your pin connector on the 30A then it's likely ready to go and doesn't require any other additions. To some extent this is going to dictated by the welder that you have or the welder that you are considering purchasing. To competently weld material this thin does require a great deal of skill and experience. We will be looking at some of the better options in another article,. I should mention that I actually have the 251, but I believe the 252 is the same way.
Once loaded though, works awesome! Practical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. In this video, you can see that when mig welding aluminum, the weld puddle is pushed and not pulled. Miller Spoolmate Range The first range is the Spoolmate range. To get enough heat, I had to plug the welder directly into the 110 outlet. It is commonly used for mig welding 5052 aluminum. I also have a Spoolmatic 3 that will work directly with the welder - no in-between box required.
. I've got a older 200 also, mine was made in 1989 and I'm using a 30a spoolgun. The first consideration is clear you need to make sure the gun you buy has the capacity to do the job that you intend. Almost like a stack of dimes. Its main benefit is the increase in amperage that you can use over the 1. The gun also provides various extended and curved barrel options, useful for welding in tight places, with a special heavy duty barrel for hig amperage aluminum welding. By Customer Service on February 1.
If you are using the 100% argon and still getting t the soot you should make sure the aluminum is properly cleaned in th joint area preferably with a stainless steel wire brush No. It has bigger tips and can run 5000 series wire. The Miller Spoolmate 150 Spoolgun 301272 is a heavier duty design with a longer lead cable. By David Pantano from United States on April 3. The access to the rollers where the aluminum wire feeds through is restricted on the gun I received, but is not like the ones I have seen on videos on the internet of the same gun. Also if you use the chart settings only the voltage setting will be applicable. The first consideration is clear you need to make sure the gun you buy has the capacity to do the job that you intend.
You'll be able to tell by looking at the pin connector on the front of the machine, if it's a ten pin then you probably just need to plug it in. By Customer Service on February 1. If you are using contemplating buying the spoolmatic range then you can also use a weld control unit. This is a crossover range with models that are suitable for both the more serious hobbyist and also for professional welding shops. By Customer Service on November 2.
Match your welding gun back end with those listed on this page. . The first range is the Spoolmate range. The first thing to remember is that not all Miller guns fit all Miller welders. While you can plug in the 30A directly, you can also remove the 30A canister holding the spool, substitute a conduit in its place, and begin welding as a complete push-pull system with the 252 feed motor acting as the slave push half of the system which will also accommodate the other pull systems, Edge, Python, or Aluma-Pro.
The wire speed setting will not work since the chart does not relate to spoolgun usage with steel or stainless wire. To competently weld material this thin does require a great deal of skill and experience. In California, if it is right I can go make sure it runs if you like. You will see the available choices listed on this page. In another discussion group someone mentioned that the wire speed is controlled at the gun, I need to get to the shop and see what I can find, none of the literature from Miller, and I've looked at quite a bit by now, mentions anything like that.
Could the members who have one of these welders detail the fuse they use to connect this machine? The tips are constantly burning back, you have to do a great deal of dis assembly to clear the wire and replace the tip. Best I can figure I a Spoolmatic 30A looks like a good bet. Its main benefit is the increase in amperage that you can use over the 100, 150 A at a 60% duty cycle as opposed to 135 A at 30% duty cycle. Which Spool Gun Should You Buy? It's a ten pin 20 shell size Amphenol connection. Where you have a choice the obvious considerations are going what material and thickness you are welding and its application and what you can do to future proof your welding set up.
Beyond this though, you want to ensure that you are covered as best as possible for future welding projects. Could the members who have one of these welders detail the fuse they use to connect this machine? When looking at Miller spool guns the available models are again split into two distinct ranges, the Spoolmate Range and the Spoolmatic Range which we will look at separately. You can call them at 866-931-9730. Think I'm good to go here, thanks for the comments guys. Whereas with a conventional mig setup, the liner is usually about 8-10 feet long.
It is also able to use up to two pound spools of steel, silicon bronze and stainless steel wires. However, even within the Miller range, you have to make sure that the Miller gun that you buy is compatible with the miller welder that you own see chart below The one thing you can be assured about is that in buying Miller you are buying quality! Two Ranges of Miller Welding Guns. Find great deals on aluminum with a cylinder containing gas. Welding Aluminum and Spoolgun Hookup. This is because aluminum has a much greater thermal conductivity than steel and with Mig you cannot adjust the heat in the way you can with a Tig welder using pedals to control the feed. Provides 20 ft cable hook-up to plug right up, and has to the smallest machine cable hook-up requiring an sga spool gun. The hook ups across the welder ranges are different, the best option is a direct connection although Miller do make a series of adapter and field installation switches that can be used to marry certain guns with certain welders but you need to check the specs.